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Thursday, September 9, 2010 

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Quality Control

The aim of quality control is to ensure that fishmeal and fish oil have a high nutritional value. The factors from catching fish to using the end products that affect this are outlined below.

Raw Material Type

  • Mainly whole fish which is inedible e.g. capelin, sandeel, anchovy, horse mackerel
  • Trimmings from edible fish make up 10% of raw material worldwide
  • Raw material varies in protein and oil content
  • Manufacturers produce different products to given protein and oil content e.g. anchovy meal 66% protein, 9% fat; capelin meal 70% protein, 8% fat
  • Trimmings meal higher in ash
  • More details of nutritional specifications are given in Technical Bulletin No. 19

Raw Material Freshness 

  • Fish starts to spoil from catching until processed
  • Minimise spoilage by storing in ice/refrigerated water and rapid processing
  • Spoilage produces biogenic amines such as histamine and cadaverine which serve as a spoilage indicator

Processing Temperature Exposure 

  • Gentle cooking (90oC or under) and drying (90oC or under) improves nutritional value - especially digestibility
  • Low temperature processing to produce LT or Super Prime product typically 92 to 94% protein digestibility
  • Regular fishmeal typically 89/90% digestible
  • Digestibility best measured in target species or mink
  • Laboratory methods not ideal but can be used to estimate digestibility

Fat Stability 

  • High proportion of polyunsaturated fatty acids in fat in fishmeal - omega-3 long chain, especially EPA and DHA
  • These are susceptible to oxidation; use of antioxidants recommended
  • Most effective antioxidant is ethoxyquin

Hygiene

  • All handling of fish in boat holds, conveyors, pits etc should be done under good hygiene standards
  • Helps to minimise spoilage, improving product
  • Contamination with animal droppings from birds etc should be avoided to ensure absence of Salmonella

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